
Tooling
As part of our one stop shop service, we can supply customers with cast iron
tooling for their casting requirements. If the product you require can
be manufactured
by using the gravity die-casting process, we will take you from concept
to completion in easily controllable steps. With over 30 years experience
in the aluminium
casting industry we have the ability to offer you sound advice on the
most appropriate tooling as well as product design. This experience covers
arrangements for runners, risers, cavity vents, shrinkage & stress
issues and the mechanical integrity of your proposed design,
helping you to avoid
unnecessary complications further down the line during the
machining
and finishing
stages.
Low Unit Cost
We use all our experience and understanding to produce tooling that reduces the
unit cost of the finished casting whether that's by producing a multi-cavity
die for higher production rates or reducing the need for secondary finishing
and machining.
We understand that cost is important to our customers and strive to offer the
most competitive rates in the country.Machined Die Tools
We supply and use precision CNC machined cast iron die tools with
cavity walls thicknesses from 3mm upwards. Single or multi-cavity
die-tools can be made direct from CAD files
as well as to traditional drawings using the latest CNC machining technology
which ensures both accuracy and repeatability. We also maintain a fully
referenced tool library allowing us to produce low or high volume work
at short
notice
and
undertake
die tool repairs and maintenance.Tool Repair
We undertake tool repair as and when required, often
using quiet periods to carry out preemptive and planned maintenance.
Existing Tooling
We are happy to work with existing tooling. Whether your previous foundry is
unable to provide you with production or there has been an issue with the casting,
we can take on board existing dies and where required, undertake modifications
to make them work. We are also happy to take on board broken tools which we can
repair, saving you both the cost of your initial investment as well as the
price of a new die.Guaranteed Performance
In over 30 years in the casting business we have never designed a tool
that didn't work. Our tooling is typically good for 200,000 castings
which
in most cases is far beyond the production requirements for any given
application. Exceptional design performance and long tool life adds

Brophy Castings Ltd -
Building 15 - Soho Mills -
Wooburn Green - Buckinghamshire -
HP10 0PF - UK
Tel: 01628 525068 -
Fax: 01628 525129 -
E-mail: info@brophycastings.co.uk